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pH Testing of Cosmetics: Why pH Drift Matters for Stability

August 26, 2023  ·  8 min read

pH Testing of Cosmetics: Why pH Drift Matters for Stability

pH testing of cosmetics is one of the simplest measurements in the lab, yet a pH value that slowly moves during storage can tell you more about a formula than almost any other number. This guide explains why pH drift matters, how pH is measured during stability testing and what a change of a few tenths can mean for preservation, actives and texture, so you know what to look for in your stability test report.

Contents
  1. The short answer
  2. What pH tells you about a cosmetic
  3. What is pH drift?
  4. Why pH drift matters
  5. Common causes of pH drift
  6. How pH is measured in a stability study
  7. Can you measure the pH of an oil or a balm?
  8. How to read the pH data in your report
  9. What to do if the pH drifts
  10. Where pH fits in your product file
  11. Frequently asked questions
  12. Key takeaways

The short answer

pH is measured at the start of a stability study and again at every checkpoint, under each storage condition. A stable product keeps its pH within the range defined in its specification. A drift outside that range is a warning sign: preservatives may lose strength, active ingredients may be breaking down, emulsions may weaken and the product may no longer behave like the batch your safety assessor evaluated. pH data alone does not prove that a product is safe, but it is one of the earliest and cheapest signals that something in the formula is changing.

What pH tells you about a cosmetic

pH expresses how acidic or alkaline a water-containing product is, on a scale from 0 to 14, with 7 being neutral. Because the scale is logarithmic, a product at pH 4 is ten times more acidic than one at pH 5. The skin surface is slightly acidic: a widely cited study estimated the natural skin surface pH at about 4.7. That is why many leave-on creams and lotions are formulated to be mildly acidic, while soaps are alkaline by nature.

For a brand, pH is above all a fingerprint of the formula. It reflects the balance of acids, bases, buffers and ingredients that may react with each other. When that balance changes, the pH usually moves first.

Read also Natural Cosmetics Stability: Special Challenges and Solutions

What is pH drift?

pH drift is a gradual change in pH over time, often seen when samples are stored at elevated temperature during an accelerated study. Small fluctuations are normal and partly come from the measurement itself. A consistent trend in one direction, or a jump outside the specification, is what deserves attention. A typical specification uses a range such as the target value plus or minus 0.5 units, but the right width depends on the product and should be agreed by the formulator and the safety assessor.

Five cards on why pH drift matters in cosmetics: preservation, active ingredients, texture, skin tolerance and legal pH limits.

Why pH drift matters

Preservation

Several common preservatives work only in a limited pH window. Organic acids such as benzoic, sorbic and dehydroacetic acid are effective mainly in their undissociated form, which dominates in acidic products. If a product drifts upwards, these preservatives can lose much of their effect even though their concentration has not changed. That is one reason why a challenge test should be done on the product at its intended pH, and why a pH shift during storage should make you ask whether the preservation is still adequate.

Active ingredients

Many actives are pH-sensitive. Ascorbic acid, for example, oxidises easily, and some esters hydrolyse faster at certain pH values. Breakdown products can be acidic or basic themselves, so the pH moves as the active degrades. Exfoliating acids are also defined by pH: the same concentration of glycolic acid behaves very differently at pH 3.5 and at pH 4.5.

Texture and emulsion stability

Thickeners such as carbomers need neutralisation to build viscosity, and some gums and emulsifiers are sensitive to pH and electrolytes. A drifting pH can thin a gel, cause an emulsion to separate or change colour and odour.

Skin tolerance and legal limits

Very low or very high pH can increase the risk of irritation. In addition, Annex III of Regulation (EC) No 1223/2009 sets pH conditions for some regulated uses. For example, sodium and potassium hydroxide used as pH adjusters are limited to pH 12.7 in depilatories and generally to pH 11 in other uses. Products that rely on such limits need pH data showing that they stay compliant over their shelf life.

Common causes of pH drift

  • Hydrolysis of esters, emollients or actives, which releases acids.
  • Oxidation of vitamins, plant extracts or unsaturated oils.
  • Weak or no buffering: a product adjusted with just a drop of acid or base has little capacity to resist change.
  • Microbial growth: contamination can shift pH, so a sudden change should prompt a microbiological test.
  • Packaging interaction: some plastics, metal tubes or linings can react with the product or let gases such as carbon dioxide pass through.
  • Raw material variation: a new lot of an extract or surfactant can arrive with a different pH.

Read also What Is Cosmetic Stability Testing? A Plain-English Guide

How pH is measured in a stability study

  1. Calibrated meter. The pH meter is calibrated with standard buffer solutions that bracket the expected value, usually on the day of measurement.
  2. Suitable electrode. Thick creams need an electrode designed for viscous or emulsion samples; a standard glass electrode can give unstable readings.
  3. Direct or diluted. Water-based products are measured directly. Some emulsions and powders are measured as a dilution in water, for example 10%. Whichever method is chosen, it must stay the same at every time point.
  4. Controlled temperature. Samples from the oven or fridge are brought back to room temperature before measurement, because pH readings depend on temperature.
  5. Every condition, every checkpoint. pH is recorded at the start and at each interval for every storage condition, next to appearance, colour, odour, viscosity and packaging observations.

Can you measure the pH of an oil or a balm?

Not in the usual way, because pH needs water. Anhydrous products such as oils, balms, lipsticks and many powders have no meaningful pH of their own. A dilution or water extract can be measured, but the result describes the mixture rather than the product. For these products other parameters, such as appearance, odour, melting behaviour and signs of oxidation, tell you more.

Lab worker pouring liquid into a beaker

How to read the pH data in your report

Look at the trend rather than single values. A good stability report shows pH at each time point and condition, so you can compare samples stored at room temperature, at elevated temperature and in the cold. Ask three questions:

  • Did the pH stay within the specification under every condition?
  • Is there a steady trend, especially at high temperature, that could continue over the real shelf life?
  • Did other parameters change at the same time, such as colour, odour or viscosity?

If the pH moved but stayed within range, document it and discuss it with your safety assessor. If it left the range, find the cause before you set the shelf life or PAO.

Read also Accelerated Stability Testing for Cosmetics at 40ยฐC: How It Works

What to do if the pH drifts

  • Add or strengthen a buffer, such as a citrate or lactate system, so the formula resists change.
  • Protect sensitive actives with antioxidants, chelating agents or airless packaging.
  • Review the preservative system so it works across the whole pH range the product may reach.
  • Check the packaging by testing the product in its final container, not only in glass.
  • Retest the improved formula: a changed formula needs new stability data and an updated safety report.

Where pH fits in your product file

The Commission guidelines on the safety report ask for the physical and chemical characteristics of the finished product and for information on its stability, and pH is one of the parameters typically reported. Your safety assessor uses it, together with stability, microbiological and preservation data, to write the CPSR. A clear pH specification also makes batch release easier: every new batch can be checked against the same range.

Frequently asked questions

Is pH testing required by law?

The EU Cosmetics Regulation does not prescribe a pH test as such, but the product information file must describe the physical and chemical characteristics and the stability of the product. For water-based products pH is normally part of that description, and for some regulated substances a pH limit applies directly.

How much pH change is acceptable?

There is no single legal figure. Many brands use a range of about plus or minus 0.5 units around the target, but the right tolerance depends on the preservatives, the actives and the type of product.

Does a stable pH mean the product is stable?

No. pH is one indicator. A product can keep its pH and still separate, change colour or interact with its packaging, so pH is always read together with the other stability parameters.

Key takeaways

  • pH is a fingerprint of the formula, and drift is an early sign of change.
  • pH shifts can weaken preservatives, degrade actives and thin textures.
  • Measure with a calibrated meter, the same method and the same temperature at every checkpoint.
  • Investigate any drift outside your specification before you set shelf life and PAO.
Sources (5)
Source Publisher Link
ISO/TR 18811:2018 Cosmetics โ€“ Guidelines on the stability testing of cosmetic products International Organization for Standardization (ISO) iso.org/standard/63465.html
Regulation (EC) No 1223/2009 on cosmetic products European Union (EUR-Lex) eur-lex.europa.eu/eli/reg/2009/1223/oj
Commission Regulation (EU) 2016/622 amending Annex III (sodium and potassium hydroxide entries) European Union (EUR-Lex) eur-lex.europa.eu/eli/reg/2016/622/oj
Commission Implementing Decision 2013/674/EU โ€“ Guidelines on Annex I (CPSR) European Union (EUR-Lex) eur-lex.europa.eu/eli/dec_impl/2013/674/oj
Lambers et al. (2006): Natural skin surface pH is on average below 5 International Journal of Cosmetic Science (PubMed) pubmed.ncbi.nlm.nih.gov/18489300

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